During production Inspection
During production inspection (DPI) is a quality control process that involves inspecting products at the Stage of 40% - 60% of goods been completed in productions. Inspection will be conducted on the Semi-Finished & Finished Goods thoroughly according to the AQL requirements or advise by the factory or on corrective action Plans. It helps to ensure that the Quality of the Product is maintained throughout the production and avoid any shortcomings at the final stage.
Purpose of DPI:
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Ensure Quality: Verify that products meet quality standards and specifications.
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Identify Defects: Detect defects or non-conformities early in the production process.
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Reduce Waste: Minimize waste and reduce the likelihood of costly rework.
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Improve Efficiency: Identify and address production issues promptly.
Benefits of DPI
- Improved Quality: Ensures that products meet quality standards and specifications.
- Reduced Costs: Identifies defects early, reducing the likelihood of costly rework.
- Increased Efficiency: Helps to identify and address production issues promptly.
- Enhanced Customer Satisfaction: Ensures that products meet customer requirements and expectations.
Types of DPI:
- In-process inspection: Inspecting products during the production process.
- Sampling inspection: Inspecting a sample of products from a batch.
- 100% inspection: Inspecting every product.
What to Inspect During DPI:
- Product dimensions: Verify that product dimensions meet specifications.
- Material quality: Verify that materials meet specifications and requirements
- Functional testing: Verify that products function as intended.
- Visual inspection: Verify that products meet visual quality standards